Electric Hydraulic Power Unit (eHPU)

ProTorque’s Electric Hydraulic Power Unit (eHPU) transforms rig operations with a focus on efficiency, reliability, and reduced downtime. This rig-integrated unit draws power directly from the rig grid, replacing diesel-powered HPUs. Experience streamlined operations, simplified maintenance, a significant impact on rig time savings and a reduced environmental footprint.

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FEATURES

Seamless integration with existing rig power, eliminating separate fuel-based units

Provides fewer tong trucks in use and on the road

Faster setup and tear-down compared to traditional hydraulic power sources

Engine-free design minimizes failure points and increases uptime

Fewer moving parts reduce maintenance requirements and downtime risks

Eliminates fuel expenses and lowers ongoing maintenance costs

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Flush Mounted Spider – FMS

Flush Mounted Spider (FMS)

ProTorque offers the Flush Mounted Spider from McCoy. This advanced rotary system delivers unmatched casing handling through replaceable die carriers and integrated back-up torque of up to 50,000 ft/lbs. Leverage streamlined, automated casing operations that outclass traditional methods.

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FEATURES

Holds the weight of the casing string

Replaceable die carriers for superior casing control

Powerful backup torque (up to 50,000 ft/lbs) eliminates the need for manual tongs and separate backup systems

Low-profile design integrates into the rotary table

Streamlined processes reduce pinch points and increase overall rig floor safety

SPECIFICATIONS

* With addition of the adapter ring, same FMS can be used with any other most common 37 1/2″ rotaries: national or EMSCO configuration

Heading #3	Heading #3
MAXIMUM TENSION RATING	350 TONS
MAXIMUM WORKING PRESSURE	2000 PSI (13,790 kPa)
FLOW RATE REQUIRED	34 GPM (128 LPM)
MASS (TOOL ONLY)	2,900 LBS (1,315 KG)
MASS RANGE (CARRIERS AND GUIDE PLATES INCLUDED)	3,050-3,700 LBS (1,383-1,678 KG)
TIME TO EXTEND AND RETRACT	6 SECONDS
COMPATIBLE ROTARY TABLE	27 1/2”, 37 1/2*
CASING SIZE RANGE	13.625″ – 2.375″

*MAXIMUM TORQUE AT 2000 PSI WORKING PRESSURE ON A SINGLE JOINT

* torque values are determined by slip upon the pipe and not the limitations of the tool

Heading #3	Heading #3
MAXIMUM TENSION RATING	50,000
MAXIMUM WORKING PRESSURE	38,000
FLOW RATE REQUIRED	30,000
MASS (TOOL ONLY)	22,000
MASS RANGE (CARRIERS AND GUIDE PLATES INCLUDED)	14,000

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Bottom Hole Assembly (BHA) Frame

MOBILE BOTTOM HOLE ASSEMBLE (BHA) FRAME

The ProTorque BHA frame brings all of the make and break capabilities of a shop bucking unit and puts them in a mobile package. The frame can be shipped direct to your sites rather than shipping individual items to and from locations. The bucking frame consists of a tubular spinner, hydraulic stationary backup and a torque head with an adjustable span of up to 18 inches between the jaws. The four jaw design can accommodate pipe from 4 ½”” – 12” and up to 100,000 ft/lbs of torque. The frame safely assembles and disassembles any rotary shouldered connection(s). It is designed to assemble the bottom hole assembly offline. The horizontal position allows the operator to safely and easily align the threaded connection off the critical path. This reduces risk to employees on the rig floor as well as the chance of damage upon make-up or break-out, because the process is carried out off the critical path. The ProTorque Mobile BHA frame makes the process safer, saves valuable rig time and helps to reduce cost.

The BHA frame is just another innovative way. ProTorque is redefining TRS. By striving for advancements in technology within our industry, we are known as one of the most technically advanced casing running solutionists on the market.

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FEATURES

Single application savings up to 65%

Increase safety on rig floor

Efficient Use of Time (EUT)

Mobile design for direct on-site deployment

Run double or triple stands of drill pipe to save rig time

Reduce Carbon Footprint

SPECIFICATIONS

Heading #3	Heading #3
PIPE SIZE RANGE	4 ½”-12”
TORQUE RANGE	100,000 ft/lbs
WEIGHT	10,100 lbs
DIMENSIONS	95”L X 90”W X 57”H
BACK-UP JAW ADJUSTMENT (SCOPE)	18”

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Midstream Services

MIDSTREAM SERVICES

Since 2004, the ProTorque Energy group of companies has been providing a range of innovative and reliable services and products for oil and gas operators across the USA, Canada and internationally. Building on our foundation as a casing running company, ProTorque has expanded to offer a variety of associated services, including our Midstream Division. We are continually developing new technologies and value-added solutions that save our clients in the oil and gas sector time and money.

Dependable Service

Engaging ProTorque Midstream to deliver independent midstream services can help increase operational efficiency, reduce costs and safeguard your business, freeing your team to concentrate on core priorities.

Experienced Team

The ProTorque team has extensive experience serving the needs of leading oil and gas operators, with proven leadership and established processes. We provide fit-for-duty crews and offer a full complement of services at all of our locations.

Safety Focused

ProTorque is committed to excellence in everything we do and our safety record is second to none. We are COR and Complyworks certified, as well as PEC and ISNetwork rated, providing you with peace of mind.

ProTorque Guarantee

At ProTorque, we subscribe to a set of core values that guide our behaviours, ensuring that our services are executed to the highest standards, backed by our company Guarantee: As our business partner, your success is our highest priority, while offering 24/7 support.

Proven Track Record

With nearly two decades of experience under our belt, ProTorque’s track record speaks for itself. Our extensive roster of clients includes companies such as Exxon/XTO, Pioneer, Shell Oil, Conoco Phillips, Ovintiv, Devon Energy and Colgate Energy, among many others.

COMPREHENSIVE SOLUTIONS

ProTorque Midstream offers a full slate of construction, pipeline maintenance and environmental services delivered safely, efficiently and cost-effectively. Whether you’re seeking an integrated solution or have a specific service need, we’re here to help.

TURN-KEY PROJECTS

Civil
Construction
Pipeline
Mechanical
Electrical
Instrumentation
Facility

INSTRUMENTATION & ELECTRICAL

Full-Service Automation
Instrumentation & Electrical (programming, tubing, conduit, installation, maintenance, etc.)
Instrument Calibration
Plant & Facility Maintenance

CONSTRUCTION

Saltwater Disposals
Clean Brine Facilities
Pipeline Construction
Pipeline Gathering System
Plant & Well Site Facilities
Amine Plants
DEHY Stations
Compressor Station
Well Hook-Ups, Fiberglass, HDPE Pipe
Full-Service Paint Crews
Steel Erection & Fabrication
Site Work – Preparing Drilling Site/Backfilling Reserve Pits, etc.

SAFETY TRAILERS

Safety Trailers, Eye Wash & Shower
Equipped

PIPELINE MAINTENANCE

General Oilfield Maintenance
Pipeline Repairs Installations & Rehab on Existing Lines
Pipeline Integrity Digs
Pipeline Material Supply
Hot Taps Up to 30” Lines
Welding/Specialty
Clearing ROW
Mowing Crews
Site Work
Reclamation

ENVIRONMENTAL SERVICES

Liners – Reserve Pit & Pad Liners (Smooth and Textured) 20 – 45 mil.
Temporary Containment Systems
Environmental Control Products

CONTACT US TODAY

Joe Estes

BUSINESS DEVELOPMENT

M: +1 409.550.1257

joe.estes@ptenergy.com

Vicente Patlan

OPERATIONS MANAGER

M: +1 956.221.0385

vicente.patlan@ptenergy.com

Michael Angelozzi

VICE PRESIDENT

M: +1 713.907.2226

michael.angelozzi@ptenergy.com

COMPUTER ANALYZED TORQUE MONITORING (CATM) – TOP DRIVE

COMPUTER ANALYZED TORQUE MONITORING (CATM) – TOP DRIVE

The Torque Sub monitors the top drive output (Torque, RPM, Hookload) and displays a real-time graphical representation of the data delivered. From this, we develop a torque vs turns & time graph, exactly like the graph that would be obtained from a power tong using a traditional CATM system. This allows us to monitor and uphold the same integrity while making up tubular connections with a CRT.

#RedefineTRS™

FEATURES

Long battery life

Highest dynamic sampling rate of all manufacturers

Infrared (IR) turns counter built into the system, no external turns counters needed

SPECIFICATIONS

Heading #3	Heading #3
TORQUE CAPACITY	-50,000 to +50,000 ft/lbs (67,800 Nm)
HOIST CAPACITY	200,000 – 1,000,000 lbs (271,000 – 453,600 kg) tension with 2.25 safety factor
SAMPLING RATE	Dynamic, up to 480 samples/second
TORQUE/HOOK LOAD ACCURACY	1% of Full Scale
TURNS RESOLUTION	0.001 turns
TEMPERATURE RANGE	-40°C to 70°C (158°F)
BATTERY LIFE	30 days of continuous use
TRANSMISSION	2.4 GHz approved US, Canada and Europe
TRANSMISSION TYPE	Line of sight
ENCLOSURE RATING	Type 4X and IP 66
HAZARDOUS AREA CLASSIFICATION	Class 1, Division 1, Zone 1, Group IIB, T4 Protection Type: EX Flameproof Enclosure (d) Certification: CSA/UL/ATEX/IECEx
TORQUE SUB	Designed to API 8C specifications
THREADS	Manufactured to API 7 specifications
WEIGHT	Approximately 350 lbs (160 kg)
LENGTH	Standard shoulder to shoulder 21.6” (18.6” is the minimum shoulder to shoulder length if there is zero recut allowance)

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COMPUTER ANALYZED TORQUE MONITORING (CATM) – POWER TONGS

COMPUTER ANALYZED TORQUE MONITORING (CATM) – POWER TONGS

With a variety of issues that could occur while making up an array of different connections on the market, at ProTorque it is our belief that all tubular connections should use computer analysis. CATM delivers a graphical representation that allows us to interpret and prevent damaged or incorrectly made up connections from entering the wellbore. It helps to ensure peak performance and proper isolation for your packer systems. This isolation reduces and helps to eliminate leaks during the fracturing (FRAC) process, in turn mitigating environmental and unforeseen production risks.

#RedefineTRS™

FIELD ACCOUNTABILITY

Connection related issues are stopped immediately, mitigating the risk of further connection damage

Detailed graphical reports are generated highlighting each connection, statistical analysis and summary reports

Reduces damage due to RPM, over-torque, over-rotation and alignment issues

Recording and reporting torque, turns, RPM and applicable shoulder data for semi-premium and premium connections

FEATURES

Automatic system review of torque vs turns & time, delta torque and delta turns

Automatic shoulder selection and zoom review for accurately confirming shoulder point before connection approval

Data overlay to ensure consistency of the “last 10” joint review

Sensory control to ensure that the computer analytics can sample and review data correctly, even during challenging runs, conditions and connections

Real-time hydraulic dump control to protect the integrity of the connection

SPECIFICATIONS

Heading #3	Heading #3
SAMPLING FREQUENCY	1 – 8000 Hz
RECORDING FREQUENCY	Combined delta torque and delta time
CAL. MANAGEMENT	Mfg. specifications or local calibration. Shunt calibration with automatic “drift” tracking.
RESPONSE TIME	Electronics < .5 ms Hydraulic dump valve - typically 10 – 30 ms.
FINAL TORQUE	Average = optimum torque + – 1% Standard deviation < 2% under normal operating conditions.
OPERATING TEMP	Computer, 5 – 50°C (40 – 122°F) Junction box, minus 30 – 80°C (minus 22 -180°F)
TORQUE ACCURACY	Max error (% of full scale) = sqrt [Local force standard error2 + arm length error2 + 0.152] Typically less than 1%.
TURNS ACCURACY	Max error = + – one pulse of turns counter.
PRESSURE ACCURACY	Max error (% of F.S.) = sqrt [pressure standard error2 + 0.152] Typically less than 1%.

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RCD Press

RCD PRESS

The RCD (Rotating Control Device) Press is used to install or remove a tubular onto an RCD Head. The head is used with Managed Pressure Drilling (MPD) and is conventionally installed on the rig floor. This method of installation can cause a variety of handling and safety concerns. When installing ahead on the rig floor, the rig cost is Non-Productive Time (NPT) so by taking this operation offline we are able to remove the hazards and costs associated.

#RedefineTRS™

FEATURES

Safe and efficient installation process

Reduces hazards and NPT on the rig floor

Inline time savings equate to a more productive operation

SPECIFICATIONS

Heading #3	Heading #3
PRESS STROKE LENGTH	36” (914.4 mm)
OVERALL HEAD LENGTH (MAXIMUM)	52” (1,320 mm)
HEAD OD (MAXIMUM)	24” (609 mm)
TUBULAR OD (RANGE)	3 – 7.63” (76.2 – 193.8 mm)
UNIT PRESSURE RATING (MAXIMUM)	3,000 PSI (20,700 kPa)
HYDRAULIC FLOW REQUIREMENTS	5 – 70 gal/min (19 – 265 L/min)

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Bucking Frame

BUCKING FRAME

The Bucking Frame, when coupled with any power tong, can be used for making and breaking out threaded connections. The compact footprint can be utilized in even the most remote locations and it safely assembles and disassembles connections for casing accessories (float shoe / collar), pups, hangers and many other threaded tools.

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FEATURES

Adjustable Back-ups

Reduces hazards and NPT on the rig floor

Inline time savings equates to more productive rig time & seamless operation

Protorque Bucking frame for oil and rigs

SPECIFICATIONS

Heading #3	Heading #3
PIPE SIZE RANGE	Power Tong 4.5 – 13.63” (114.3 – 346 mm) Back-up jaw 4 – 15” (101.6 – 381 mm)
TORQUE RANGE	4.5 – 5.5” (114.3 – 139.7 mm) 25,000 ft/lbs (33,850 Nm) 7 – 13.63” (177.8 – 346 mm) 35,000 ft/lbs (47,400 Nm)
FLOW RATING	40 – 60 GPM (152 – 227 LPM)
WEIGHT	4,500 lbs (2045 kg)
DIMENSIONS	Length 95” (2,413 mm), Width 58” (1,473 mm), Height 68” (1,727 mm)
HEIGHT ADJUSTMENT	12” (305 mm)
BACK-UP JAW ADJUSTMENT (SCOPE)	Maximum 52” (1,321 mm) Minimum 9” (229 mm)
	All specifications are power tong dependent

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Top Drive Torque & Hook Load Verification

he IRTT is used to regularly verify the torque output of an Iron Roughneck

HOOK LOAD & TORQUE VERIFICATION

The Torque Sub is used to regularly verify the top drive and rig tong torque outputs. This is to ensure that they are accurate and to reduce damage to the rotary shoulder connections during make-up. Regular verifications help to prevent downtime, equipment failure, repair costs and can extend the service life of your drill pipe.

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CONSEQUENCES OF INCORRECT MAKE-UP TORQUE

1 in 20 wells experience a “back-off” or “twist-off” event

The average cost is $400,000 per event

30-35% of Top Drives deliver inaccurate drill pipe connection torques

1 in 4 Top Drives are out of calibration by more than 10%

A variety of factors can cause a Top Drive to apply errant torque or hookload. This might include mistaken system settings, temperature variations, plumbing leaks, and SCR or voltage issues. These factors can go undetected and cause incorrect torque values. There is only one way to ensure a Top Drive is delivering correct make-up torque to your connections – by directly measuring the torque being applied using a direct measurement tool.

SPECIFICATIONS

Heading #3	Heading #3
TORQUE CAPACITY	40,000 – 50,000 ft/lbs (54,200 – 67,700 Nm)
HOIST CAPACITY	750,000 – 1,000,000 lbs (375 – 500 tons)
WEIGHT	Approx 350 lbs (160 kg)
SUB LENGTH	18.6 – 22” (472.4 – 558.8 mm)
	Specialty weights, lengths and capacities will depend on customer drill pipe specifications

Solution

Since a direct (not derived or estimated) Torque / Hookload and RPM measurements are captured by the Torque Sub, it removes additional calculations, correlations or guesswork. Measurements captured allow an operator to adjust the set points on the Top Drive or EDR to maximize the accuracy and drilling parameters.

** Calibration may require manufacturer-specific servicing of equipment**

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Vacuum Drifting

VACUUM DRIFTING

The Vacuum Drift System was designed to remove one of the most dangerous parts of casing preparation, which is using a snake and drift to confirm casing ID. This eliminates the hazards of conventional drifting while ensuring there are no deformities in the tubular. Efficiency without the noise. This design reduces operation noise by utilizing a vane pump instead of a blower creating 27 mercury units of vacuum force. With the unit fully mobile it can be utilized anywhere on-site, even in difficult-to-reach areas with any length of hose. It contains an adjustable reverse function to push the drift if it becomes lodged in the tubular. Drift times per/joint depend on casing size and volume of air moved.

#RedefineTRS™

FEATURES

Drift Range: 2.63 - 13.63” (66.8 - 346.2 mm)

Vacuum Adjustment: 0 - 27 Hg (vacuum force)

Size: Length 45” (1,143 mm), Width 30” (762 mm), Height 75” (1,905 mm)

Weight: 400 lbs (182 kg)

Hose Length: X2 100’

SPECIFICATIONS

Heading #3	Heading #3
165 CFM @ 1,150 RPM
27 HG (Mercury units of vacuum force)
13 HP Honda motor
Rubberized drifting ends for hoses

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